Add API Q1 CAPA: root cause, corrective action gate, effectiveness verification

Implements tester feedback against API Q1 §5.9.1.2 / §6.4.2:

- Root Cause field + 6M Root Cause Category lookup (Man/Machine/Method/
  Material/Measurement/Environment), separate from Deviation Detail/Category
- "Corrective Action Required?" Yes/No gate on every NCR with a required
  justification
- Corrective action plan with owner + due date; owner is notified by email
- Effectiveness verification (result, notes, server-stamped verifier/date)
  required before an NCR can close when corrective action is required —
  costing returns 409 listing the missing pieces
- Recurring-issue flag with bidirectional NCR-to-NCR links; prior NCRs show
  a warning when later NCRs reference them
- Dashboard metrics: % root cause completed, % CAPA verified effective,
  avg CAPA close time, overdue CAPA count, NCRs by root cause category
- CAPA section in the NCR detail UI, printable PDF, CSV export, and the
  vw_ncr_full Power BI view; admin list manager for root cause categories
- Migrations 0003 (schema + seeded 6M lookup) and 0004 (view refresh);
  demo seed data exercises every metric

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
This commit is contained in:
ang3l12
2026-08-04 13:49:08 -06:00
parent 8d48f774bb
commit c1cd1bc9df
28 changed files with 1830 additions and 61 deletions

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"""add CAPA fields to the vw_ncr_full reporting view
Revision ID: 0004
Revises: 0003
Create Date: 2026-08-04
"""
from alembic import op
revision = "0004"
down_revision = "0003"
branch_labels = None
depends_on = None
VW_NCR_FULL_CAPA = """
CREATE OR REPLACE VIEW vw_ncr_full AS
SELECT
n.id AS ncr_id,
n.ncr_number,
n.ncr_year,
n.ncr_seq,
n.created_at,
n.job_number,
d.name AS department,
dc.name AS deviation_category,
req.display_name AS requester,
req.email AS requester_email,
da.display_name AS disposition_authority,
n.stage,
n.stage_entered_at,
DATEDIFF(UTC_TIMESTAMP(), n.stage_entered_at) AS days_in_stage,
n.deviation_detail,
n.qc_authority,
n.work_order,
n.disposition_notes,
n.secondary_review_needed,
(SELECT GROUP_CONCAT(u2.display_name ORDER BY u2.display_name SEPARATOR '; ')
FROM ncr_secondary_assignees sa2
JOIN users u2 ON u2.id = sa2.user_id
WHERE sa2.ncr_id = n.id) AS secondary_authorities,
n.operations_complete,
n.operations_completed_at,
opu.display_name AS operations_completed_by,
n.qc_approval,
n.inspection_notes,
n.qc_closed,
n.qc_closed_at,
qcu.display_name AS qc_closed_by,
n.root_cause,
rcc.name AS root_cause_category,
n.corrective_action_required,
n.corrective_action_justification,
n.corrective_action_plan,
cao.display_name AS corrective_action_owner,
n.corrective_action_due_date,
n.corrective_action_opened_at,
n.effectiveness_result,
n.effectiveness_notes,
n.effectiveness_verified_at,
evu.display_name AS effectiveness_verified_by,
n.is_recurring,
(SELECT GROUP_CONCAT(rn.ncr_number ORDER BY rn.ncr_number SEPARATOR '; ')
FROM ncr_links nl
JOIN ncrs rn ON rn.id = nl.related_ncr_id
WHERE nl.ncr_id = n.id) AS related_ncrs,
n.labor_cost,
n.material_cost,
n.service_cost,
n.other_cost,
COALESCE(n.labor_cost, 0) + COALESCE(n.material_cost, 0)
+ COALESCE(n.service_cost, 0) + COALESCE(n.other_cost, 0) AS total_cost,
n.costing_completed_at,
n.closed_at,
clu.display_name AS closed_by,
ji.part_id,
ji.part_description,
ji.customer_name,
ji.work_order_status,
(SELECT COUNT(*) FROM attachments a WHERE a.ncr_id = n.id) AS attachment_count
FROM ncrs n
JOIN departments d ON d.id = n.department_id
JOIN deviation_categories dc ON dc.id = n.deviation_category_id
JOIN users req ON req.id = n.requester_id
JOIN users da ON da.id = n.disposition_authority_id
LEFT JOIN users opu ON opu.id = n.operations_completed_by_id
LEFT JOIN users qcu ON qcu.id = n.qc_closed_by_id
LEFT JOIN users clu ON clu.id = n.closed_by_id
LEFT JOIN root_cause_categories rcc ON rcc.id = n.root_cause_category_id
LEFT JOIN users cao ON cao.id = n.corrective_action_owner_id
LEFT JOIN users evu ON evu.id = n.effectiveness_verified_by_id
LEFT JOIN job_info ji ON ji.ncr_id = n.id
"""
# The 0002 definition, restored on downgrade.
VW_NCR_FULL_PREV = """
CREATE OR REPLACE VIEW vw_ncr_full AS
SELECT
n.id AS ncr_id,
n.ncr_number,
n.ncr_year,
n.ncr_seq,
n.created_at,
n.job_number,
d.name AS department,
dc.name AS deviation_category,
req.display_name AS requester,
req.email AS requester_email,
da.display_name AS disposition_authority,
n.stage,
n.stage_entered_at,
DATEDIFF(UTC_TIMESTAMP(), n.stage_entered_at) AS days_in_stage,
n.deviation_detail,
n.qc_authority,
n.work_order,
n.disposition_notes,
n.secondary_review_needed,
(SELECT GROUP_CONCAT(u2.display_name ORDER BY u2.display_name SEPARATOR '; ')
FROM ncr_secondary_assignees sa2
JOIN users u2 ON u2.id = sa2.user_id
WHERE sa2.ncr_id = n.id) AS secondary_authorities,
n.operations_complete,
n.operations_completed_at,
opu.display_name AS operations_completed_by,
n.qc_approval,
n.inspection_notes,
n.qc_closed,
n.qc_closed_at,
qcu.display_name AS qc_closed_by,
n.labor_cost,
n.material_cost,
n.service_cost,
n.other_cost,
COALESCE(n.labor_cost, 0) + COALESCE(n.material_cost, 0)
+ COALESCE(n.service_cost, 0) + COALESCE(n.other_cost, 0) AS total_cost,
n.costing_completed_at,
n.closed_at,
clu.display_name AS closed_by,
ji.part_id,
ji.part_description,
ji.customer_name,
ji.work_order_status,
(SELECT COUNT(*) FROM attachments a WHERE a.ncr_id = n.id) AS attachment_count
FROM ncrs n
JOIN departments d ON d.id = n.department_id
JOIN deviation_categories dc ON dc.id = n.deviation_category_id
JOIN users req ON req.id = n.requester_id
JOIN users da ON da.id = n.disposition_authority_id
LEFT JOIN users opu ON opu.id = n.operations_completed_by_id
LEFT JOIN users qcu ON qcu.id = n.qc_closed_by_id
LEFT JOIN users clu ON clu.id = n.closed_by_id
LEFT JOIN job_info ji ON ji.ncr_id = n.id
"""
def upgrade() -> None:
op.execute(VW_NCR_FULL_CAPA)
def downgrade() -> None:
op.execute(VW_NCR_FULL_PREV)